June 26-July 12: My crew was impressed with how sturdy and how easy it was to work with the cement board siding I ordered through my local lumber yard. My design called for lap siding on the garage and as a “skirt” to wrap the base of the house. I chose James Hardie’s extra-thick “Artisan” series in a 7 inch reveal with smooth texture for its strong character and robust shadow lines.
The crew did a great job planning the joints to reduce visual distraction and material waste. Installer-friendly features include an integral tongue & groove for a tight butt joint and excellent rain-shedding ability. The boards are nailed “blind” and “off stud” to avoid tear-out at vulnerable edges. Alignment is a sure thing with a galvanized steel “joiner” from Simplicity Tools placed under each joint. Corners are finished with another steel accessory, for a look reminiscent of a mid-century rancher. However, the installation left a worrisome gap at the bottom, a place bees might like to nest. I made the hole inhospitable by packing it with inexpensive stainless steel “scrubbies”. A rough-sawn cedar sill caps off the skirt.
Fiber cement sidings “green” credentials are debatable. It’s mostly cement, with cellulose fiber added as a binder. Mixed in, but not disclosed on the packaging or the Safety Data Sheet, are James Hardie’s proprietary ingredients. Cement is simply crushed rock—abundant and benign. But processing it and forming it into something you can nail onto your house burns up a lot of fossil fuels. It’s estimated that cement plants account for 5% of the global emissions of carbon dioxide, the main cause of global warming.
To their credit, James Hardie claims that 75% of the products raw materials are locally sourced, including the portland cement, cellulose pulp, sand, and water. These raw materials are low in toxicity, and the siding poses no health concerns in ordinary handling. However when cut, drilled, or crushed the dust is an inhalation hazard. My crew used a proprietary James Hardie saw blade designed to minimize dust and set up outside, away from people and buildings.
Like most manufacturers, James Hardie is cagey about disposal. Their Saftey Data Sheet says to dispose of in a “secure landfill, or in a way that won’t expose others to dust”. I talked with a representative, and in the end decided to toss my cut-offs on site. They’ll be fill for the driveway, displacing the amount of gravel to be hauled in.Using a high embodied-energy material can be justified if you don’t use much of it and you design for a long service life. I can’t predict what a future owner might do, but here’s what I can do:
- Build a small house with deep overhangs.
- Provide gutters to keep rain away and/or prevent splash-back at grade (more on this in a future blog post).
- Install with care and maintain caulk joints and paint finish.
- Eliminate trees or large shrubs next to the house that cast shade and block air movement (both slow drying and encourage mold, mildew, and pests).
- Minimize waste by ordering accurately and plan the layout for minimal cut-offs.
I love to paint. Sure it can be messy and a pain, but in the category of work I find it enjoyable. Most James Hardie products come with a factory finish, but in the thickness and width I chose it only came primed. That gave me the chance to pick my own hue and to try out a best-in-class eco-friendly paint.
I chose ECOS Paints in a matte gray, and it went on smoothly. Coverage was good, though there was some objectionable odor. Clean up was a breeze. Life expectancy is 15-20 years.
The paint can be purchased directly from the manufacturer, or through a distributor like Green Building Supply. The reviews at GBS were compelling. The paint is non-toxic and has zero VOC’s (volatile organic compounds). ECOS was the first and remains the only paint manufacturer to meet the strict labeling of both “DECLARE” and “Red List Free”.
DECLARE is a disclosure statement with more transparency than the more common Material Safety Data Sheet (MSDS)—it requires listing ALL ingredients, right on the label. Red List Free means the product doesn’t contain ANY of the thousands of known hazardous chemicals. Leftover paint and the empty containers aren’t classified as hazardous waste, so can be left to dry then tossed in an approved landfill.
The house is taking on a handsome look, and I hope you’ll stop by and see for yourself. You’re welcome anytime!